Optimal Configuration Boundary Between Enhanced and Alternative Modes in AI Industrial Quality Inspection

Given cycle time, SKU count, defect complexity, and rework cost per unit, is there an observable threshold range for the AI quality inspection fallback rate to human operators? Specifically, under what conditions can the manual review rate be reduced below 5%? Under what conditions must it remain above 30%? This approach transforms the debate on whether AI replaces or augments humans into a measurable, cross-factory comparable ratio.